INFRASTRUCTURE

Atlantis Gears Pvt. Ltd. has invested enormous endeavors and resources in developing and maintaining highly advanced and technologically upgraded machineries like Lorenz, Staehely, WMW Hoffmann’s Gear Hobbing Machines with the range from 180 MM Ø to 800 MM Ø & upto 12 modules, 15 CNC machines, VMC machine, Mazak – HMC machine, Gear shaving machine, Grinding machine, Broaching machine, Bevel gear generator, Gear shaping M/c.-Lorenz, Facing-Centering M/c., Shot blasting M/c., Deburing M/c and other infrastructural facilities.

Factory Building:

Atlantis Gears Pvt. Ltd. is ideally located on National Highway 8-B at Shapar (Veraval).  Shapar is about 15 Km from Rajkot, Gujarat, India. Spread over a sprawling area of 18000 Sq. Ft, best infrastructure has been a key factor in the phenomenal growth of Atlantis Gears Pvt. Ltd.

Equipment & Manufacturing Facilities:

Forging:

Forging Process for Gears and Shafts is carried out at our O.E.M. Approved reputed associate concern.

CNC Workshop:

All Shafts and Gear Blanks are precisely turned on CNC machines so as to manufacture components with high level of accuracy and precision at our sister concern.

CAPACITY MAKE NOS.
CNC M/C  Ø 200 MM & 450 MM Length India 15

Heat Treatment:

Heat Treatment Process is done at our O.E.M. Approved reputed associate concern.

Gear & Shaft Division:

Our manufacturing unit is equipped with technologically advanced machinery and equipment, which assists us in the production of a wide range of Rotavator Gear boxes – Single & Multi Speed, Post Hole Digger Gear boxes, Rotavator / Rotary Tiller Parts, Complete Rotary Kit, PTO Joint Assembly, Mini Tractor Parts, High Quality Agriculture Machinery Gears, Automobile Gears and Shafts. The list of machinery is as follows:

SN DESCRIPTION CAPACITY MAKE
1 Staehely Gear Hobbing Machine Upto 180 MM Dia. & 3 Module Germany
2 Staehely Gear Hobbing Machine Upto 200 MM Dia. & 6 Module Germany
3 Staehely Gear Hobbing Machine Upto 400 MM Dia. & 10 Module Germany
4 Lorenz Gear Hobbing Machine Upto 400 MM Dia. & 10 Module Germany
5 Lorenz Gear Shaping Machine Upto 500 MM Dia. & 5 Module Germany
6 WMW Hoffmann Gear Hobbing Machine Upto 800 MM Dia. & 12 Module Germany
7 Varinelli Broaching Machine Bore 100 MM Dia. & 17 Ton Italy
8 Fraser Facing & Centering Machine Upto 150 MM Dia. & 1700 MM Length USA
9 WMW Spline Hobbing Machine Upto 200 MM Dia. & 2 Meter Length Germany
10 Special CNC Turning Machine Upto 300 MM Dia. & 2 Meter Length India
11 VMC Machine Upto 850 Mm X 500 Mm India
12 Gear Deburing Machine Upto 250 Mm Dia. India
13 Bevel Gear Generator Upto 650 Mm Dia. & 17 Module Gleason USA
14 Shot Blasting Machine Swing Table Type India
15 TOS Cylindrical Grinding Machine Upto 1 Meter Length & 250 MM Dia. Czechoslovakia
16 G. Rastelli Cylindrical Grinding Machine Upto 1 Meter Length & 250 MM Dia. Italy
17 G. Rastelli Cylindrical Grinding Machine Upto 2 Meter Length & 250 MM Dia. Italy
18 Mazak – H400N HMC Machine Pallet Size – 400 MM X 400 MM Japan
19 Gear Shaving Machine Upto 250 MM Dia. USA
20 EzioPensoti Spline Hobbing Machine Upto 1200 MM Length Italy
21 Stama – MC09 CNC Drill Tap Center Upto 20 MM dia. Drilling & Taping Germany
22 Gleason – Straight Bevel Gear Generator Upto 500 MM Dia. & 8 Mod. USA
23 Gleason – Spiral Bevel Gear Generator Upto 500 MM Dia. & 8 Mod. USA

Testing & Measuring Instruments:

We work with stringent quality control measures because of which we have been able to accomplish full customer satisfaction. Therefore, we equipped with the advanced Testing & Measuring Equipment:

SN DESCRIPTION CAPACITY MAKE
1 Helix Profile Tester Ø 600 MM Klingelnberg
2 Hardness Tester 300 MM Height Saroj
3 Surface Plate 630 X 630 MM Graph
4 Bentch Center Cum R.O.P. Tester 870 x 300 MM Minimatic
5 Rolling Tester 500 MM Working Bed Length Minimatic
6 Vernier Caliper (Set) 0 – 1500 MM Mitutoyo
7 Vernier Height Gauge (Set) 0 – 1000 MM Precise
8 Disc Micrometer (Set) 0 – 100 MM Mitutoyo
9 Micrometer (Set) 0 – 300 MM Mitutoyo
10 V-Block (Set) 95 x 70 x 100 Crystal
11 Inside Caliper (Set) 15 – 75 MM Precise
12 Bore Gauge (Set) 18 – 150 MM Mitutoyo
13 Slip Gauge (Set) 0.5 - 100 MM (83 Nos.) Insize
14 Bevel Protector 0° To 360° Yuri
15 Dial Indicator 0 - 0.20 MM Insize
  • Cylindrical Grinding Machine
  • Machinery
  • Machinery
  • Gear Shaving Machine
  • Helix Profile Tester
  • HMC Machine
  • Rolling Tester